DLH25

DLH25 – ACAP LH2 Research Baseline

Key Characteristics

Research Category
Baseline
Entry into Service
2035
Passengers
239
Range
4630 km
Wing Span
45 m
Maximum Take-Off Mass
93.4 t
Cruise Mach Number
0.78
Cruise Speed
828.5 km/h
Energy Carrier
LH2
Energy Consumption
17.9 kWh/pax/100 km
Total Installed Power
42.5 MW

The DLH25 introduces several advancements compared to today’s short-haul aircraft. The most notable one is its use of liquid hydrogen (LH2) as its primary energy source, instead of kerosene. To improve aerodynamic efficiency, the aircraft features an extended wingspan of 45 metres (instead of the usual 36 metres). This reduces drag and enhances performance.

The wing structure is made from carbon-fiber-reinforced polymer, a lightweight material that helps to lower the overall mass of the aircraft without compromising strength. Additionally, the DLH25 is equipped with an ultra-high bypass ratio turbofan engine, which significantly improves fuel efficiency and reduces emissions compared to traditional engines.

Hydrogen fuel tanks are integrated into the rear fuselage, instead of into the wing as it is usually the case with kerosene.

By providing a common LH2 aircraft definition the DLH25 concept contributes to advancing sustainable aviation technologies.

The most important differences to today’s short-haul aircraft are:

  1. Liquid Hydrogen as an energy carrier.
  2. Increased wing span (45.0m) for improved aerodynamic efficiency.
  3. Carbon fiber reinforced polymer (CFRP) wing structure to reduce wing mass.
  4. Ultra-high bypass ratio (15) turbofan engine.

Advantages

  • High climate impact reduction potential
  • Potentially economically advantageous compared to aircraft operated with synthetic kerosene

Challenges

  • Global implementation of LH2 necessary
  • Rather high uncertainties in the cryogenic storage and processing systems in mass, volume, production costs, maintenance efforts and lifetime
  • Economically challenging depending on the LH2 costs
  • Foam insulation of the tank architecture might be too ambitious for 2035
  • Efficiency penalties on short haul operation due to high design range of 4630km

Project & Partners

This aircraft concept has been developed to support various research initiatives, including Clean Aviation by the European Union, Germany’s federal aviation research programme LuFo Klima and DLR internal projects.

Outlook

The aircraft concept is currently developed further at a more detailed level as part of the Clean Aviation project SMR ACAP, with an updated version anticipated at the end of the project in 2026. This will include latest technology findings.

Key Characteristics

Mission and requirements

Design Range
2500 (4630) NM (km)
Design Passenger Capacity
239
Design Cruise Mach Number
0.78

Masses

Max. Take-Off Mass (MTOM)
93.4 t
Max. Landing Mass
88.3 t
Maximum Zero-Fuel Mass
87.0 t
Operating Empty Mass (OEM)
62.0 t
Maximum Fuel Mass
6.5 t
Max. Payload
25 t

Geometry and cabin

Wing Area
158.0 m²
Wing Span
45.0 m
Mean Aerodynamic Chord
4.3 m
Wing Loading (@ MTOM)
591.3 kg/m²

Propulsion and energy

Thrust-to-Weight Ratio (@ ISA)
0.331
Engine Type
Turbofan
Thrust (Sea Level Static, ISA)
151.6 kN

Mass Breakdown

Share of the maximum take-off mass (MTOM 93.4 t)
Fuselage Structure 16.0 % · 14.99 t
System 14.6 % · 13.62 t
Engine 9.5 % · 8.87 t
Wing 9.3 % · 8.68 t
OIM 7.4 % · 6.93 t
Furnishing 3.9 % · 3.60 t
Landing Gear 2.9 % · 2.73 t
Pylon 1.2 % · 1.08 t
HTP 1.0 % · 0.92 t
VTP 0.6 % · 0.59 t
Fuel Block 5.7 % · 5.29 t
Fuel Reserve 1.2 % · 1.12 t
PAX 24.3 % · 22.71 t
Cargo 2.5 % · 2.30 t

Payload-Range Diagram

Payload over range
Payload-range limit Study missions
Show data as table
PointRange (NM)Range (km)Payload (t)
Limit0025.00
Limit2,4924,61624.99
Limit3,2576,0310.00
Study mission8001,48222.71
Study mission2,5004,63025.00

References

CONCEPTUAL AIRCRAFT DESIGN OF A RESEARCH BASELINE WITH DIRECT LIQUID HYDROGEN COMBUSTION.

M. Kotzem, S. Wöhler, T. Burschyk, C. Hesse, S. Hellbrück, T. Zill